Reaction cup automatic testing machine: accurate and efficient medical testing tool

　　In the field of modern medical testing, reaction cups, as an important consumable for biochemical testing and immunoassay, are widely used in the testing and analysis of blood, urine and body fluid samples. The traditional reaction cup testing method often relies on manual or semi-automatic equipment for quality control, which has low efficiency, insufficient detection accuracy, high leakage rate and other problems. The birth of the reaction cup automatic testing machine for the medical testing industry has brought accurate, efficient and automated quality control solutions, effectively guaranteeing the accuracy and stability of medical testing.

　　First, the definition and working principle of the reaction cup automatic testing machine

　　1. Definition: reaction cup automatic testing machine is a specially designed for medical laboratories, biochemical testing equipment manufacturers and hospital testing centers designed for automated testing equipment. It can be in the case of no intervention or very little manual operation, automatic reaction cup appearance inspection, size measurement, cleanliness testing and defect identification, to ensure that the quality of the reaction cup to meet industry standards.

　　2. Working principle, the operation process of reaction cup automatic inspection machine mainly includes the following steps:

　　1. Automatic loading and transfer: through vibrating plate, conveyor belt or manipulator, the reaction cups are automatically fed into the inspection area.

　　2. Visual inspection and defect recognition: Adopting high-definition industrial camera and AI image recognition technology to detect the size, appearance, finish and foreign matter residue of the reaction cup.

　　3. Precision measurement and automatic judgment: The inner diameter, outer diameter, thickness, depth and concentricity of the reaction cups are measured accurately, and whether they are qualified or not is judged automatically.

　　4. Rejection and automatic sorting of defective products: The detected defective products will be automatically sorted through the rejection device, and only the qualified products will be sent to the packaging process.

　　5. Data recording and traceability: the testing machine is equipped with data storage and traceability functions to facilitate the management of quality inspection records and product quality traceability.

　　Second, the core advantages of the reaction cup automatic testing machine

　　1. High detection accuracy and strong quality consistency: adopting high-definition industrial camera and AI intelligent recognition algorithm, the detection accuracy is as high as 0.01mm, which can recognize tiny defects. Can effectively identify reaction cup cracks, deformation, black spots, burrs, dimensional errors and other defects, to ensure qualified quality. Ensure the consistency of detection results, avoid manual misjudgment, and improve the efficiency of quality inspection.

　　2. High detection efficiency, reduce manual intervention: automatic inspection machine can realize continuous automated detection, speed up to 300 / min. Compared with manual inspection, the efficiency is improved and the inspection cost is greatly reduced. Support long time continuous operation, suitable for large-scale production line.

　　3. Realize intelligent sorting and rejecting defective products: the equipment integrates automatic sorting and rejecting device, which can automatically reject defective products and ensure that 100% of the products are qualified. The sorting process is accurate and fast, reducing human intervention and ensuring the stability of test results.

　　4. Data traceability and visualization management: equipped with data storage and traceability system, real-time recording of inspection data. The testing process can be visualized and monitored, generating testing reports and trend charts, which is convenient for quality management.

　　5. Save labor costs and improve production efficiency: automated testing reduces manual quality inspection, saving labor costs. Reduce the rate of manual misjudgment and inspection omission rate, improve product quality qualification rate. Effectively reduce rework and customer complaints, to protect the enterprise brand reputation.

　　Third, the reaction cup automatic testing machine application areas

　　1. Medical testing laboratories: widely used in hospital laboratories, medical laboratories, third-party testing organizations. Automated quality inspection of blood sample reaction cups, urine reaction cups, etc., to ensure that the quality of testing consumables is qualified. Effectively reduce the defective rate of reaction cups and improve the accuracy of medical test results.

　　2. Biochemical reagent and medical consumable manufacturers: used in biochemical reagent production line and medical consumable production line, it can conduct batch testing and sorting of reaction cups. Ensure that the specifications of reaction cups are consistent and reduce the inflow of defective products into the market. Improve production efficiency and quality control standards to ensure product quality.

　　3. Scientific research and biopharmaceutical organizations: In biopharmaceutical and laboratory research organizations, the reaction cups are inspected with high precision. Ensure that the reaction cups for experiments are free of defects and pollution, and ensure the accuracy and repeatability of experimental data.

　　4. Medical device enterprise quality inspection workshop: used in medical device enterprise reaction cup production line end detection, fully automatic quality inspection of batch reaction cup. Alternative to manual testing to ensure stable quality of product batches.

　　Fourth, the future development trend of automatic reaction cup inspection machine

　　1.AI deep learning and defect detection optimization: the future device will use AI deep learning algorithms to automatically identify more types of defects and flaws. Optimize the defect detection model to improve detection accuracy and efficiency. Realize self-learning and automatic classification of defects, automatic optimization of detection parameters.

　　2. Unmanned and intelligent production line integration: the future testing machine will be integrated with the automatic assembly line, packaging line and storage system to form an unmanned intelligent production line. Realize the whole process automation from reaction cup manufacturing, testing to packaging and warehousing.

　　3. Intelligent data analysis and traceability: the testing machine will be docked with the MES system and the industrial Internet to realize the automatic recording and tracing of testing data. The data can be uploaded to the cloud in real time for remote monitoring and production management.

　　4. High-precision and high-speed detection: the future equipment will use high-speed and high-precision camera and laser measurement system, the detection speed and accuracy is further improved. The detection accuracy reaches 0.005mm level, and the detection speed is more than 1,000pcs/min.

　　As an important automated equipment in the field of medical testing, the reaction cup automatic inspection machine has been widely used in medical laboratories, medical consumables manufacturing enterprises and scientific research institutions with the advantages of high precision, high efficiency, intelligence and low cost. With the development of AI intelligent identification, big data analysis and industrial Internet technology, the reaction cup automatic testing machine will realize smarter, higher speed and more accurate testing, helping the medical testing field to move forward to high efficiency and quality, and escorting the medical and health industry.