Release Date：2024-09-03 11:41:12 Popularity：
In the modern manufacturing industry, there is an increasing demand for filling of cream products, especially in the cosmetic, food, pharmaceutical and chemical industries. With the intensification of market competition, enterprises for production efficiency, product quality and cost control requirements are increasingly high. Automatic paste filling machine was born in this context, as a highly efficient, accurate and highly automated equipment, it plays an irreplaceable role in the filling process of paste materials.
First, the working principle of automatic paste filling machine
Automatic paste filling machine is mainly composed of material storage tanks, automatic conveying system, measuring device, filling head and control system. Its working principle can be briefly summarized as follows:
1. Material storage and conveying: the paste material is first stored in the storage tank, through the pneumatic or electric pump to transport the material to the filling system. During the conveying process, the material flows into the measuring device through the conveying pipeline, waiting for filling.
2. Automatic metering: automatic paste filling machine usually adopts piston or servo motor-driven screw-type metering device, through precise control of the piston stroke or the number of rotating revolutions of the screw, to achieve accurate quantification of the material.
3. Automatic filling: under the action of automatic conveying system, the packaging container will be automatically transported to the bottom of the filling head, and the equipment will automatically fill the measured material into the container according to the preset program. After the filling is completed, the container is automatically sent to the next process, such as sealing, labeling and so on.
4. Automatic cleaning and maintenance: some high-end automatic paste filling machine is equipped with automatic cleaning system, which can be automatically cleaned at the end of production or material switching, to ensure that there is no residue inside the equipment to prevent cross-contamination.
Second, the characteristics and advantages of automatic paste filling machine
1. High efficiency: automatic paste filling machine with a high degree of automation, can run continuously for a long time, greatly improving production efficiency. Compared with semi-automatic equipment, the degree of manual involvement is greatly reduced, thus reducing labor costs and human error.
2. High precision: through the advanced metering device, automatic paste filling machine can realize high-precision filling operation to ensure that the amount of material in each packaging unit is consistent. This is especially important for products that require strict dosage control (such as pharmaceuticals, cosmetics).
3. High stability: automatic paste filling machine usually adopts advanced control system and high-quality mechanical components to ensure that the equipment can still run stably under high load. Its durability and low failure rate makes the equipment maintenance cost is low.
4. Versatility: automatic paste filling machine usually supports a variety of specifications for filling containers and materials, equipment flexibility, suitable for small batch production of multiple varieties. Through simple adjustment and configuration, the equipment can quickly switch production lines.
5. Intelligent control: modern automatic paste filling machine is equipped with human-machine interface (HMI) and programmable logic controller (PLC), the operator can easily set and monitor the production parameters through the touch screen. Data logging and remote monitoring functions can also realize intelligent production management.
Third, the application areas of automatic paste filling machine
1. Cosmetic industry: automatic cream filling machine is widely used in the cosmetic industry, suitable for face cream, hand cream, lotion and other cream products filling. These products require high filling accuracy, and usually high viscosity materials, automatic paste filling machine can meet these special requirements.
2. Food industry: in the field of food processing, automatic paste filling machine is often used for filling tomato sauce, peanut butter, chocolate sauce and other high-viscosity food. The food-grade material and automatic cleaning function of the equipment ensures the hygiene and safety in the production process.
3. Pharmaceutical industry: the pharmaceutical industry has very high hygiene requirements for production equipment, automatic paste filling machine through precision measurement and automation, can realize the ointment, gel and other medicines, high-precision filling, to avoid cross-contamination.
4. Chemical industry: in the chemical industry, automatic paste filling machine is widely used in filling glue, sealant, grease and other high-viscosity chemical products. The corrosion-resistant design and stability of the equipment ensures its long-term use in complex chemical environments.
Fourth, the choice of automatic paste filling machine and development trend
In the selection of automatic paste filling machine, enterprises should consider the production requirements, material characteristics, equipment stability and after-sales service and other factors. At the same time, with the development of science and technology, automatic paste filling machine will continue to improve the level of intelligence, the future development trend includes a higher degree of automation, more flexible adaptability and more intelligent production management functions.
As an important equipment in the modern manufacturing industry, the automatic paste filling machine provides strong support for the production of paste products in various industries by virtue of its high efficiency, high precision, high stability and intelligent operation. With the continuous changes in market demand and technological advances, automatic paste filling machine will continue to play a key role in the future, to promote the production line to a more intelligent and efficient direction.
