Non-standard automation equipment assembly and debugging skills

　　The basic debugging skills of any machinery including non-standard automation equipment are "horizontal flat, vertical, concentric". First of all, regardless of debugging any product, we must understand its characteristics and technical requirements of customers. Here are some common debugging techniques for you.

　　1. Understand product characteristics, including appearance, size, tolerance, structure, process, etc.

　　2. Wipe the parts including standard parts and non-standard processed parts, pick out the most core parts, and start assembly and debugging from the most core parts. During the assembly process, the accuracy of measuring the installed parts should be checked to ensure horizontal flatness, verticality and concentricity.

　　3. For the single-cylinder push-pull or lifting part, it should be ensured that the pull and push must be in place, and there should be no abnormal resistance.

　　4. Rotating part: The balance, verticality and concentricity of the rotating part should be ensured. In order to achieve the precision of swing arm and indexing.

　　5. Pins and card slots: The places with pin holes and card slots should be wiped clean. Select a suitable pin (the hardness of the pin material is above 58 degrees) for positioning. The pins should be tightly matched on one side, which is convenient for disassembly and assembly. ;The accuracy of the card slot should be controlled within 0.02 to ensure the accuracy during the secondary assembly, and the interior needs to be polished to prevent scratches and scratches on the product.

　　6. Feeding: Most of the feeding channel depends on the product, and the tolerance zone is about 0.1. It can ensure that the product passes through the material channel unimpeded. The feeding direction of the material channel parts and the joints need to be chamfered with 0.2*30 degrees as the standard, and the specific situation depends on the product.

　　7. Screw rod and slide rail: Pay special attention to the nut and slide rail during assembly, and do not slide out of the screw rod and slide rail, so as to avoid the ball falling out and causing the product to be scrapped or affecting the accuracy. After ensuring the parallelism, perpendicularity and concentricity of the parts during assembly, proceed with assembly. In order to prevent unqualified parts from fixing and deforming the screw rod and slide rail during assembly, resulting in scrapping.

　　8. Valve speed adjustment: The speed of the valve should be in the best state at the speed that just transports the product away without affecting the production efficiency. If the valve speed is too fast, it will vibrate or shake the product; if it is too slow, it will reduce production efficiency.

　　9. Adjustment and troubleshooting of commonly used components: magnetic switch (often called sensor), cylinder induction is divided into front sense and back sense. Adjust the front sensor to push the front sensor to the front end of the cylinder, and the cylinder stroke should also be at the front end. At this time, the sensor should be in the off state, and it is appropriate to push the sensor back from the front end until it is just on. The post-adjustment method is the same as above; the optical fiber is adjusted according to different brand specifications, the operation is different but the principle is the same, pay attention to the difference between reflective optical fiber and through-fiber optical fiber.

　　10. Vibration plate and direct vibration: Vibration plate and direct vibration are divided into two parts: vibration part and control part. The vibration part is mainly a vibration magnet, the control part is a vibration controller, and the controller has a power switch button, and voltage and frequency buttons. If the vibration frequency is too high, the product will vibrate or go back; if the vibration frequency is too small, the product will move slightly or not move. If the vibration frequency and voltage are adjusted to the maximum, the vibration plate or direct vibration still vibrates slightly, you should check whether the gap between the electromagnets or whether the steel sheet is loose or broken, the gap between the electromagnets is most suitable between 0.5-1mm, please Make appropriate adjustments according to the situation.

　　The above are some simple debugging skills. When assembling non-standard automation equipment, reasonable and flexible use of these skills can help you quickly and successfully debug. Improve the economic benefits of the enterprise and reduce the production cost of the equipment.